An yi shi da aikin zafi na H13 ya mutu karfe ko 38CrMoAl da sauran kayan aikin zafi yana da nitriding ko nitriding Yana da tsayi mai tsayi (HRC56-HRC59), juriya mai kyau da ha?aka mai ?arfi; Mutanen da ke da shekaru masu yawa na aikin ?wararru sun ?ir?ira su kuma samar da su;

Za?in za?i mai ?a??arfan abu: ana amfani da bakin karfe na musamman na chromium, diamita mai mutu?ar yana canzawa ka?an, kuma fitowar mutuwar zobe yana da girma.

Tsarin ramukan ?wararru: Shirye-shiryen software na CNC yana rarraba ramuka ta atomatik don tabbatar da ?imar bu?ewa da ?arfi.

Tsarin hakowa: Yin amfani da ikon lambobi (CNC) hakowa da yawa na axis tare da babban saurin aiki da ?arancin sarrafa abinci, ?arshen ?arshen rami ya kai darajar Ra sama da 1.6. Mutuwar zobe yana da sassau?an fitar da kayan, babban fitarwa na sa'a da ingancin abinci mai kyau.

Maganin zafin jiki: na musamman a tsaye babban diamita injin injin tanderu sanye take da madaidaicin sarrafa zafin jiki na kwamfuta da tsarin sarrafawa. The mold ramukan da wani hadawan abu da iskar shaka, kananan nakasawa da uniform taurin.

Yin amfani da 40Cr ko 42CrMo azaman kayan tushe, madaidaicin ?ir?ira mara kyau yana jurewa, jujjuyawa, hobbing kayan aiki, carbonitriding, rufin zafi da zafin rai, ni?a mai kyau na da'irar ciki, da jerin magungunan hana tsatsa shine HRC58- HRC62, kyakkyawan aiki, da ingantattun ingantattun samfuran da aka gama.

Daban-daban na inganta ha?oran saman zane suna samuwa ga masu amfani da za a zabi daga: herringbone hakori irin, sa?ar zuma zagaye rami nau'in, rami madaidaiciya hakori hade irin, babban karkace helical hakori irin, talakawa madaidaiciyar hakori irin, kuma ta hanyar hakori irin.

Madaidaicin madaidaicin madaidaicin injin ni?a na'ura yana tabbatar da cewa da'irar ciki na abin nadi matsa lamba daidai yayi daidai da bearings na mai amfani, kazalika da bu?atun coaxial na da'irorin ciki da na waje na abin nadi.

Yin amfani da 40Cr karfe, a m daidai da tsari bukatun, na farko m machining, quenching da tempering zafi magani HRC30-35, Semi-kammala da kuma gama juya, da kuma a karshe nika don tabbatar da samfurin ingancin da surface ne tsatsa-tabbatacce tare da gano tolerances.

Ya ?unshi abin nadi matsa lamba, eccentric shaft, ciki ash cover, waje ash cover, roba retaining zobe ga rami, spacer zobe da kuma bearings an yi shi a cikin gida ko shigo da kowane bangare an tsara shi sosai kuma an ?ididdige shi da aka yi da kayan da aka gama ana duba su sosai don tabbatar da ingancin samfur.

Kayan tushe an yi shi ne da faranti mai sanyi mai inganci daga Wuhan Iron and Steel Co., Ltd. da Panzhihua Iron and Karfe Co., Ltd. An yi shi daidai da naushi mai yawa jerin matakai ciki har da iskar gas nitrogen zafi magani, thermal rufi tempering da anti-tsatsa kudi The bude kudi ne 30% -40% 2.0 da kasa duba don tabbatar da inganci.

Yin amfani da tsarin waldawa, bayyanar yana da kyau, an fesa saman tare da tungsten carbide, taurinsa ya wuce HRC60, juriya na lalacewa yana inganta sosai, rayuwar sabis shine sau 3-5 na matakai na yau da kullun; - ingancin tungsten carbide, an tabbatar da ingancin kuma ana iya ke?ance shi bisa ga bu?atun, samfuran samfuri cikakke, quenching, da kulawa da zafin jiki don canza tsarin metallographic na ciki don taurin yankin ya kai HRC58-HRC62; jiyya na tsatsa, taurin wurin da ba ya kashewa a kusa da rami mai hawa shine ≤ HRC32; Duk guduma ana jigilar su tare da nauyin nauyi, kuma jimlar nauyin nauyin kowane shaft (kowace rukuni) ana sarrafa shi sosai a cikin 5g, yana tabbatar da cikakken amfani da tsauri. daidaitawa.

Lambar ikon mallakar kayan aiki: ZL201220705818.X

Ha?ar?ari da jikin waje an yi su ne da faranti na ?arfe na 10mm, kuma da'irar ciki da mazugi an yi su da faranti na ?arfe na 4mm na ciki da mazugi na ciki an tsara su ta hanyar ?ididdige ?ididdiga, wa?anda suka fi dacewa da daidaitattun samfuran sun cika kuma ana iya tsara su bisa ga ainihin yanayi.

Lambar ikon mallakar kayan aiki: ZL201720537626.5

An ?era shi daidai daga karfe 45 #, tare da tungsten carbide surfacing akan zobe na waje don kare da'irar faifan tuki daga lalacewa, ta yadda ya dace da kare kusoshi masu ?aukar hoto, yana sa ya zama lafiya kuma amintacce; don sau?a?e tarwatsawa da ha?uwa. (Madaidaicin daidaitawa, ?imar ma'auni ≤5g)

Lambar ikon mallakar kayan aiki: ZL201520100843.9

Dukan na'ura an yanke laser, kuma kayan shine NM500, wanda yake da kyau da kuma dorewa yana amfani da Zigong alloy CL35 ko ZL10A, wanda ya fi dacewa da inganci na yankin murkushewa ya fi dacewa.

Lambar ikon mallakar kayan aiki: ZL201820284980.6

An yanke farantin ?asan Laser kuma an siffata shi, an ?era bushing ?in daidai gwargwado, kuma ruwan wukake daidai yake da wal?iya kuma an goge shi, an ?era da'irar ciki da na waje da kyau don yin girman ?asa na 16mm karfe farantin, da ruwa da aka yi da φ14mm zagaye karfe, yin tsarin mafi m.

Lambar lamba ta samfurin kayan aiki: ZL2015201008458

An yi shi da farantin karfe mai inganci kuma ana mirgina shi ta hanyar na'ura mai juyi da'irar waje da kyau kuma girman ya fi daidai; bayyanar ya fi kyau.

?Sabobin tsaga zobe, mai sau?in shigarwa da maye gurbin;

?Canza kwana na zobe gear gami don ?ara gaba da daukan hankali surface na guduma shugaban, inganta murkushe yadda ya dace da kuma mika rayuwar sabis, don haka inganta murkushe yadda ya dace na matsananci-lafiya grinder;

?Murkushe kayan busassun abu / kayan shrimp, rayuwar aiki na iya kaiwa zuwa: 11000T.